Unlike a Double-Sided PCB which only has two conductive layers of material, all multilayer PCBs must have at least three layers of conductive material which are buried in the center of the material.
HOW ARE MULTILAYER PCBS MADE?
Alternating layers of prepeg and core materials are laminated together under high temperature and pressure to produce Multilayer PCBs. This process ensures that air isn’t trapped between layers, conductors are completely encapsulated by resin, and the adhesive that holds the layers together are properly melted and cured. The range of material combinations is extensive from basic epoxy glass to exotic ceramic or Teflon materials.
The figure above illustrates the stackup of a 4-Layer/ multilayer PCB. Prepeg and core are essentially the same material, but prepeg is not fully cured, making it more malleable than the core.The alternating layers are then placed into a lamination press. Extremely high temperatures and pressures are applied to the stackup, causing the prepeg to “melt” and join the layers together. After cooling off, the end result is a very hard and solid multilayer board.
While the weight and space benefits of multilayer PCBs are especially valuable for
Aerospace PCBs, multilayer PCBs are also beneficial to applications where “cross-talk” levels are critical. These are a few other the applications using multilayer printed circuit boards:
AMITRON IS AN EXPERIENCED MULTILAYER PCB MANUFACTURER
Amitron has been producing Multilayer PCBs for over 20 years. Over the years, we have seen all types of multilayer constructions from various industries, answered all types of multilayer questions, and solved all types of problems with multilayer PCBs.